Tools
WareBeeBatching .
Group orders into pick runs that slash travel and picking stops. Cluster by route, zone, cut-off and container — tuned to how your floor actually works.
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Fewer runs, shorter routes.
Order clustering
Orders grouped by location overlap and route similarity, not arrival order.
The clustering pass scores every open order against the others by how much aisle distance they'd share if picked together — then groups the highest-scoring set into one run. A picker assigned that run crosses the same few aisles once, instead of criss-crossing the floor for orders that never needed to travel apart.
Wave & cut-off aware
Batches respect dispatch waves, carrier cut-offs and priority orders.
As a cut-off approaches, the batch size shrinks to fit what can still realistically be picked and staged in the time left — rather than holding a large run that misses the trailer. A priority order lands in the next wave that's about to close, not the next one that happens to be building.
Container & tote fit
Batch sizes that fill totes efficiently with heavy-to-light stacking.
A repacked tote at the pack bench is a batch plan that failed quietly — so the engine works from the weight ceiling and the cube left after the awkward items are placed, and stops adding lines while everything still fits. Pack-out receives work it can process straight through, with nothing decanted, split or sent back up the aisle.
Measured impact
Travel and stops per batch, before and after — proof in numbers.
Every new batching rule is replayed against the same weeks of real orders the old rule handled — so the counts sit side by side on one comparison, not two separate reports pulled months apart. A rule change earns its place in production because the run showed the improvement, not because it sounded right in a meeting.
Frequently asked questions
How WareBee builds pick runs that cut travel and picking stops.
How does batching decide which orders go together?
Orders are clustered by location overlap and route similarity rather than the order they arrived in. Grouping the picks that share aisles and paths is what slashes travel and picking stops across a run.
Does batching respect dispatch waves and carrier cut-offs?
Yes. Batches are wave and cut-off aware, honouring your dispatch waves, carrier cut-offs and priority orders. Shorter routes never come at the cost of missing a truck or a promised ship time.
How does batching handle container and tote fit?
Batch sizes are set to fill totes efficiently, with heavy-to-light stacking so the container packs sensibly as it is picked. The run is shaped around what actually fits, not just travel distance.
How do I know a batching strategy is better?
Measured impact is shown as travel and stops per batch, before and after. You see the improvement in numbers on your own data before rolling any new grouping strategy out to the floor.
Can I test batching on my own orders first?
Yes. WareBee analyses your order profiles and simulates batching and clustering policies on your real data, so you can see which grouping cuts travel per order line before changing anything on the floor.
What data does batching run on?
It runs on the order and activity history your WMS already exports, brought in through the Universal WMS API by REST, scheduled export or CSV/XLS upload. That history builds the digital twin the batches are simulated against.